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Flue Gas Desulphurization

Engineering and installation of a flue gas desulphurization plant for efficient reduction of sulphur dioxide emissions

  • Client: Gunvor Raffinerie Ingolstadt GmbH
  • Location: Ingolstadt / Germany
  • Scope of work: 
    • Pre-Basic engineering
    • Detail engineering 
    • Procurement 
    • Construction supervision
  • Commissioning: 2024

Used Oil Re-Refining

HyLube plant for the production of API base oils Group III/III+ based on used oil

  • Client: Puraglobe GmbH 
  • Location: Tröglitz / Germany
  • Scope of work: 
    • Detail engineering 
    • Procurement 
    • Construction supervision
  • Commissioning: 2024

Ethylene / Propylene

The new coldbox is prepared for lifting – part of the expansion and modernization of cracker facilities and the petrochemical refrigeration system to increase ethylene and propylene production by 50,000 tpa

  • Client: OMV Refining & Marketing
  • Location: Burghausen / Germany
  • Scope of work: 
    • Basic engineering
    • Detail engineering
    • Construction supervision
    • Commissioning support
  • Inbetriebnahme: 2022

Modernization HDS1 plant

Retrofitting of the existing HDS1 high-pressure desulphurization plant; replacing old with new reactor, heat exchangers and connecting pipelines

  • Client: OMV Refining & Marketing
  • Location: Schwechat / Austria
  • Scope of work: 
    • Study
    • FEED
    • Detail engineering 
    • Construction supervision
    • Commissioning support
  • Commissioning: 2020 

ISO C4 plant

Greenfield plant producing high-purity isobutene from the feedstock of the metathesis plant; incl. storage tanks and railcar loading station; first application of a newly developed technology from OMV and BASF worldwide

  • Client: OMV Deutschland GmbH
  • Location: Burghausen / Germany
  • Scope of work: 
    • Detail engineering
    • Procurement
    • Construction supervision
    • Commissioning support
  • Commissioning: 2020 

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Aromatics Extraction

Modification of the existing Arosolvan plant: replace-ment of N-methyl-2-pyrrolidone (NMP) by the less toxic solvent tetraethylene glycol (TTEG), minimization of energy and utilities consumption

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt / Germany
  • Scope of work: 
    • Extended basic engineering
    • Detail engineering 
    • Procurement
    • Construction supervision
  • Commissioning: 2020

Revamp Crude Oil Distillation

Revamp of CDU with replacement of two side strippers, pre-column and liquid gas column with two reboilers during shutdown "Step2" in 2019.

  • Customer: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt / Germany
  • Scope of services:
    • Detail engineering
    • Participation in authority engineering
    • Procurement, expediting
    • Construction supervision
  • Commissioning: 2019

Lube Oil Blending Plant (LOBP)

Extension of the existing measuring, dosing and blending systems to improve plant flexibility and to double capacity.

  • Client: GS Caltex Corporation
  • Location: Seoul / South Korea
  • Scope of work: 
    • Delivery of equipment
    • Construction supervision
    • Commissioning support
  • Commissioning: 2019

Hydrodesulphurisation Plant HDS3

Replacement of the HDS3 reactor in the plant for desulphurisation and denitrification of vacuum gasoil; the technical configuration of the reactor: 465°C and 80bar, 25m high and 382t

  • Client: OMV Refining & Marketing GmbH
  • Location: Schwechat / Austria
  • Scope of work:
    • FEED
    • Basic engineering
    • Detail engineering
    • Procurement
    • Site and construction supervision
    • Commissioning support
  • Commissioning: 2016

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DEA2 Plant

Yield improvement and enhanced plant operation mode,  replacement of column and key equipment

  • Client: OMV Refining & Marketing GmbH
  • Location: Schwechat / Austria
  • Scope of work:
    • FEED
    • Basic engineering
    • Detail engineering
    • Procurement
    • Site and construction supervision
    • Commissioning support
  • Commissioning: 2016

Crude-Oil-Distillation Plant RD4 "Opportunity Crudes"

Yield improvement and enhanced plant operation mode, replacement of column bases, pipes and  miscellanous MSR-equipment

  • Client: OMV Refining & Marketing GmbH
  • Location: Schwechat / Austria
  • Scope of work:
    • FEED
    • Basic engineering
    • Detail engineering
    • Procurement
    • Site and construction supervision
    • Commissioning support
  • Commissioning: 2016

Crude oil distillation unit (Rohöl1)

Revamp of the crude oil distillation unit (Rohöl1) with replacement of the vacuum column and a stripper column, mounted by modules; finalized at the shut-down "kleiner 16"; the vacuum column is 71 m high and one the the biggest refinery buildings

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt, Germany
  • Scope of work:
    • Basic engineering
    • Detail engineering
    • Procurement
    • Construction and mounting supervision
  • Commissioning: 2016  

FCC regenerator

Replacement of the regenerator in the FCC unit; because of the heavy weight (648 t) it was performed in three cases and was finalized together with the LCO recovery project during shut-down "kleiner 16"

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt, Germany
  • Scope of work:
    • Detail engineering
    • Procurement
    • Construction and mounting supervision
  • Commissioning: 2016  

 

PDA - Propane De-Asphalting Plant

Modernization of a PDA plant in cooperation with Sulzer Chemtech (internals) and Kremsmüller (columns).

  • Client: OAO Naftan
  • Location: Novopolozk / Belarus
  • Scope of work:
    • Pilot tests in company owned pilot plant
    • Technological design
    • Delivery of 2 extraction columns
  • Commissioning: 2016

Alkylation

Revamp of alkylation plant  to increase alkylate yield

  • Client: TOTAL Raffinerie Mitteldeutschland GmbH
  • Location: Leuna, Germany
  • Scope of work:
    • Detail engineering
    • Procurement
    • Construction supervision
    • Commissioning
  • Commissioning: 2014

 

FCC-Reactor

Reconstruction of the FCC-Reactor

  • Client: TOTAL Raffinerie Mitteldeutschland GmbH
  • Location: Leuna, Germany
  • Scope of work:
    • Detail engineering
    • Procurement
    • Construction supervision
    • Commissioning
  • Commissioning: 2014

 

RD4 Program

EPCM-Contractor for modernization of the crude oil distillation plant4 (RD4), distillation plant1 (DEA1), distillation plant2 (DEA2),  new residue cooling system (RSK) to increase cooling capacity at residue line

  • Client: OMV AG 
  • Location: Schwechat / Austria
  • Scope of work:
    • Project management
    • Basic engineering
    • Detailed engineering
    • Procurement
    • Site and construction supervision
    • Commissioning assistance
  • Commissioning: 2014

FCC Gas Unit

Reconstruction of the FCC Gas Unit to increase the yield composition

  • Client: TOTAL Raffinerie Mitteldeutschland GmbH
  • Location: Leuna, Germany
  • Scope of work:
    • Detail engineering
    • Procurement
    • Construction supervision
    • Commissioning
  • Commissioning: 2014

 

Desulphurization Plant - HAZOP Findings DK2

Revamp of medium-pressure desulphurization plant DK2 with replacement of stripping column including foundation

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt, Germany
  • Scope of work:
    • Basic engineering
    • Detail engineering
    • Procurement
    • Construction supervision
  • Commissioning: 2014  

 

Vacuum Plant

Exchange of the vacuum column of the vacuum plant based on the modern deep-cut process

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt / Germany
  • Scope of work:
    • Extended basic engineering
    • Detail engineering
    • Procurement
    • Construction supervision
  • Commissioning: 2013

Propane Deasphalting Plant (PDA)

The new PDA plant is to obtain deasphalted oil from vacuum residue by propane extraction.

  • Client: H&R Ölwerke Schindler GmbH
  • Location: Hamburg / Germany
  • Scope of work:
    • Basic engineering
    • Detail engineering
    • Procurement
    • Construction supervision
    • Commissioning
  • Commissioning: 2011

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Crude Oil Distillation Plant Schwechat

Replacement of the main column for improvement of MD recovery and for production of a jet fuel component; replacement of column with a 1350t crane and assembly of column parts on site

  • Client: PCK Raffinerie Schwedt
  • Location: Schwedt / Germany
  • Scope of work:
    • Detail engineering
    • Construction supervision
    • Procurement
    • Expediting
  • Commissioning: 2010

Revamp Crude Oil Distillation Plant TOP1

Replacement of the main column to improve the MD-Recovery and to produce Jet comonents; assembling with a 1350t heavy-duty crane and assemble from column pieces on-site

  • Client: PCK Raffinerie Schwedt
  • Location: Schwedt / Deutschland
  • Scope of services:
    • Detail Engineering
    • Procurement
    • Construction supervision
    • Commissioning support
  • Commissioning: 2010

FCC Gas Concentration Plant

Revamp of the stripping column with further peripheral equipment to improve the propene recovery process

  • Client: PCK Raffinerie GmbH Schwedt
  • Location: Schwedt / Germany
  • Scope of work:
    • Detail Engineering
    • Procurement and expediting
    • Construction supervision
    • Commissioning support
  • Commissioning: 2010

Desulphurization Plant HDS1

Revamp of Hydrodesulphurization plant in Schwechat 

  • Client: OMV Refining & Marketing GmbH Wien
  • Location: Schwechat, Austria
  • Scope of services:
    • Detail engineering
    • Procurement
    • Construction supervision
  • Commissioning 2008

Used Oil Re-Refining Plant

Planning and erection of a new used oil re-refining plant (Hylube2) based on UOP technology

  • Client: Puralube Raffinerie GmbH
  • Location: Zeitz, Germany
  • Scope of services:
    • Basic engineering
    • Detail engineering
    • Procurement support
    • Commissioning support
  • Commissioning: 2008

FCC-Overcracking Plant

FCC overcracking plant with C3 splitter process stage as the core part of the plant (diameter 5.2 m, total height 84 m) to produce propylene in polymere grade quality

  • Client: PCK Raffinerie GmbH, Schwedt
  • Location: Schwedt, Germany
  • Scope of services:
    • Detail engineering
    • Procurement
    • Construction supervision
  • Commissioning: 2007

Debottlenecking of Refinery Gas Plant

Debottlenecking of refinery gas plant

  • Client: OMV Deutschland GmbH
  • Location: Burghausen, Germany
  • Scope ofservices:
    • Detail engineering
      Procurement
    • Construction supervision
    • Site management
  • Commissioning: 2007

HF Alkylation Plant

Revamp of existing HF alkylation plant

  • Client: PCK Raffinerie GmbH, Schwedt
  • Location: Schwedt, Germany
  • Scope of services:
    • Basic engineering (UOP Schedule A)
    • Detail engineering
    • Procurement
    • Construction supervision
  • Commissioning: 2007

MD Desulphurization

Revamp of MD Desulphurization and Dearomatization Plant

  • Client: BP Erdöl-Raffinerie-Emsland
  • Location: Lingen, Germany
  • Scope of services:
    • Regulatory permitting
    • Basic engineering
    • Detail engineering
  • Commissioning: 2006

 

Construction of Transfer Line OK95

Construction of a Transfer line OK 95 for operation with and without ETBE

  • Client: TOTAL Raffinerie Mitteldeutschland GmbH
  • Location: Leuna, Germany
  • Scope of Services:
    • Detail engineering
    • Procurement
    • Construction supervision
  • Commissioning: 2006

Desulphurization Plant

Revamp of Hydro Desulphurization Plant HDS-1

  • Client: OMV Deutschland GmbH
  • Location: Burghausen, Germany
  • Scope of services:
    • Detail engineering
    • Procurement
    • Construction supervision
  • Commissioning 2006

Construction of Refinery Gas Plant

New refinery gas plant Modification of associated existing units

  • Client: BAYERNOIL Raffineriegesellschaft
  • LocationIngolstadt, Germany
  • Scope of services:
    • Detail engineering
    • Procurement (support)
    • Regulatory permitting
    • Investment cost estimate
    • Construction supervision (piping)
    • Acceptance tests/Tests
    • Start-up assistance
  • Commissioning 2005

Coker Unit

Revamp of coker unit with capacity increase by  conceptual design and realisation of 2 new coke chambers into the existing plant system

  • Client: BP Erdöl-Raffinerie-Emsland
  • Location: Lingen, Germany
  • Scope of services:
    • Detail engineering
    • Procurement
    • Construction supervision
  • Commissioning: 2004

FCC Column

Replacement of existing FCC main column by a larger (diameter of 6.2 m) and higher (height of 54 m) one

  • Client: Raffinerie GmbH, Schwedt
  • Location: Schwedt, Germany
  • Scope of services:
    • Basic engineering
    • Detail engineering
    • Procurement
    • Construction supervision
    • Acceptance tests/Tests
    • Start-up assistance
  • Commissioning: 2004

Light Gasoline Isomerization

Revamp of UOP reformer for isomerization of light gasoline based on UOP-Par Isom technology and a UOP reactor design package

  • Client: Erdöl-Raffinerie-Emsland
  • Location: Lingen, Germany
  • Scope of services:
    • Extended basic engineering
    • Regulatory permitting
    • Investment cost estimate
    • Equipment requisitions
    • Detail engineering
  • Commissioning: 2002